Servo Motor Cables are essential for modern industrial automation, robotics, and motion control systems. They provide precise power delivery and reliable signal transmission for servo motors, robotic arms, CNC machines, and automated production lines.
Engineered for dynamic motion environments, servo motor cables feature high-flex copper conductors, multi-layer shielding, and durable PUR or TPE jackets, ensuring long-lasting performance under continuous bending, torsion, vibration, and industrial stress.
Certified to UL, CE, RoHS, and REACH standards, our servo motor cables combine durability, efficiency, and environmental compliance, making them suitable for a wide range of global industrial applications.
Servo motor cables are widely used in high-precision and high-speed industrial automation systems:
Robotics and Cobots: Ensure stable power and accurate signal transmission for robotic arms and collaborative robots.
CNC Machines: Deliver precise motion control for milling, cutting, and drilling machines.
Automated Assembly Lines: Provide reliable wiring for conveyors, pick-and-place machines, and packaging systems.
Servo Drives and Feedback Systems: Maintain signal integrity for encoders, sensors, and control devices.
3D Printing and High-Precision Automation: Support smooth motion and accurate operation in additive manufacturing and inspection equipment.
Using these cables helps manufacturers reduce downtime, improve precision, and enhance overall production efficiency.
Servo motor cables are engineered to meet stringent industrial standards.
| Parameter | Specification |
|---|---|
| Conductor Material | High-purity tinned copper |
| Conductor Size | AWG 28 – AWG 14 |
| Voltage Rating | 300V / 600V |
| Insulation Material | PVC / TPE / PUR (halogen-free and flame-retardant options available) |
| Shielding | Braided copper, aluminum foil, or combined shielding |
| Jacket Material | PUR or TPE for abrasion, oil, and chemical resistance |
| Jacket Color | Black, Gray, or Custom |
| Bending Radius | ≥ 5× cable diameter |
| Operating Temperature | −40°C to +105°C |
| Lifespan | ≥ 10 million dynamic bending cycles |
| Certifications | UL, CE, RoHS, REACH |
These specifications ensure high reliability, mechanical strength, and electrical performance, even in demanding industrial environments.
Our servo motor cables are designed to reduce energy loss and enhance efficiency in motion control systems:
Optimized conductor cross-section reduces electrical resistance and heat generation.
High-quality insulation minimizes leakage current, improving overall system efficiency.
Shielding ensures accurate signal transmission, preventing energy waste due to interference.
| Standard | Region / Organization | Purpose |
|---|---|---|
| RoHS 3 | EU | Restriction of hazardous substances in cable materials |
| REACH | EU | Safe chemical usage and regulation of toxic materials |
| Halogen-Free Options | Global | Minimized toxic gas emission in case of fire |
| ISO 14001 | Global | Environmental management in manufacturing |
Servo motor cables comply with global safety, environmental, and sustainability standards, supporting eco-friendly industrial practices.
Proper installation is critical for optimal performance and cable longevity:
Maintain minimum bending radius of ≥5× cable diameter.
Avoid pulling, twisting, or crushing cables during installation.
Install cables in cable chains or protective conduits for dynamic applications.
Ensure connectors are tight and corrosion-free.
Properly ground shielding layers to prevent electromagnetic interference.
Avoid overlapping multiple cables to reduce abrasion and mechanical stress.
Test continuity, insulation resistance, and signal integrity.
Verify mechanical stability and routing compliance with dynamic motion requirements.
Confirm the absence of stress points or kinks in high-flex sections.
Routine testing and maintenance extend operational life and prevent unexpected failures.
Check the jacket for abrasion, cracks, or discoloration.
Inspect connectors for loose connections or corrosion.
Use a megohmmeter to check insulation resistance.
Test conductor continuity to ensure stable power and signal transmission.
Verify shielding integrity to maintain EMI protection.
Track bending cycles and replace cables nearing end-of-life.
Keep cables clean from oils, dust, or chemicals exceeding rated tolerance.
Monitor dynamic motion areas for early signs of wear.
| Fault | Possible Cause | Solution |
|---|---|---|
| Signal Interference | Shielding damage or EMI | Inspect shielding, replace cable if necessary |
| Broken Conductor | Excessive bending or torsion | Maintain proper bend radius, replace damaged cable |
| Outer Jacket Abrasion | Contact with sharp edges or cable chain wear | Adjust routing, install protective conduit, replace cable |
| Connector Issues | Loose or corroded connectors | Tighten, clean, or replace connectors |
Adhering to installation and maintenance best practices helps prevent most operational faults.
Always disconnect power before inspection or maintenance.
Do not exceed specified voltage, temperature, or bending limits.
Avoid exposure to harsh chemicals beyond the cable rating.
Store cables in dry, moderate-temperature environments to maintain jacket flexibility and insulation quality.
Proper usage ensures reliable performance and long cable lifespan.
Robotics OEM, Germany:
"Servo motor cables provided consistent signal transmission in high-speed robotic systems for over three years without failure."
CNC Machinery Supplier, USA:
"High-flex and well-shielded cables simplified installation and enhanced control accuracy."
Automation Integrator, Japan:
"Cables withstand continuous bending in robotic joints and outperform standard control cables."
Customer feedback emphasizes durability, precision, and reliability as core advantages.
| Feature | Servo Motor Cable | Standard Control Cable |
|---|---|---|
| Flexibility | High – for continuous dynamic motion | Low – for static installation only |
| Shielding | Multi-layer EMI/RFI protection | Minimal or none |
| Temperature Resistance | −40°C to +105°C | −10°C to +70°C |
| Mechanical Resistance | Abrasion, oil, chemical resistant | Moderate |
| Lifespan | ≥ 10 million bending cycles | Shorter in dynamic environments |
| Energy Efficiency | Optimized conductor and insulation | Standard efficiency |
| Environmental Compliance | RoHS, REACH, UL, CE | Varies |
Servo motor cables outperform standard control cables in dynamic industrial applications, ensuring long-lasting performance and precise motion control.
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Servo Motor Cables are indispensable for high-precision motion control, robotics, and industrial automation. Featuring high-flexibility, robust shielding, environmental compliance, and energy efficiency, these cables ensure accurate power delivery and signal transmission in demanding industrial environments.
Proper installation, maintenance, and monitoring maximize cable lifespan and system reliability. With their durable construction and compliance with global standards, servo motor cables provide a reliable, efficient, and eco-friendly solution for industrial automation, CNC machinery, and robotic applications worldwide.
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