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Servo Cable

    Servo Cable

    Our Servo Cables are designed to provide stable and precise power transmission for servo motors, automation equipment, and industrial robotics. Constructed with high-flex copper conductors, multi-layer shielding, and durable PUR or TPE jackets, these cables ensure long-lasting performance even under continuous bending, torsion, and vibration. Ideal for servo drives, robotic arms, CNC machines, and automated assembly lines, our servo cables offer excellent resistance to oil, heat, abrasion, and electromagnetic interference (EMI), maintaining consistent signal and power delivery in demanding ind...
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1. Introduction

Servo Cables are a crucial component in modern industrial automation, robotics, and motion control systems. Designed to provide stable power and precise signal transmission, these cables enable servo motors, robotic arms, CNC machines, and automated assembly lines to operate efficiently and reliably.

Manufactured with high-flex copper conductors, multi-layer shielding, and durable PUR or TPE jackets, servo cables are engineered to withstand continuous bending, torsion, vibration, and exposure to industrial environments. They ensure accurate feedback, stable motor performance, and long-term durability, making them indispensable for high-precision automation applications.

Compliant with UL, CE, RoHS, and REACH standards, our servo cables meet global safety and environmental requirements, providing peace of mind for engineers and system integrators.


2. Product Applications

Servo cables are versatile and widely used across multiple industrial sectors. Their high flexibility, shielding, and mechanical durability make them ideal for:

  • Industrial Robots and Cobots: Reliable power and signal transmission for robotic arms and collaborative robots.

  • CNC Machines: Accurate servo motor control in milling, drilling, and cutting equipment.

  • Automated Assembly Lines: Motion control for pick-and-place systems, conveyors, and packaging machinery.

  • Servo Drives and Feedback Systems: Stable signal transmission for encoders and sensors.

  • 3D Printing and Precision Automation: Smooth motion control for high-speed, high-accuracy operations.

By integrating servo cables into these applications, manufacturers can reduce downtime, improve precision, and increase overall productivity.


3. Product Highlights

FeatureDescription
High FlexibilityDesigned for continuous dynamic motion, withstands millions of bending cycles
Shielded DesignMulti-layer EMI/RFI shielding ensures stable signal and reduces interference
Durable JacketPUR or TPE jacket resists oil, abrasion, chemicals, and temperature variations
Wide Temperature Range−40°C to +105°C for extreme industrial environments
Long Service LifeTested for over 10 million bending cycles in dynamic applications
Environmental ComplianceRoHS, REACH, UL, and CE certified
Versatile ApplicationsSuitable for servo motors, CNC machines, robotic systems, and automation machinery

4. Technical Specifications

ParameterSpecification
Conductor MaterialHigh-purity tinned copper
Conductor SizeAWG 28 – AWG 14
Voltage Rating300V / 600V
Insulation MaterialPVC / TPE / PUR (flame-retardant, halogen-free optional)
ShieldingBraided copper, aluminum foil, or combined shielding
Jacket ColorBlack, Gray, or Custom
Bending Radius≥ 5× cable diameter
Operating Temperature−40°C to +105°C
CertificationsUL, CE, RoHS, REACH
Lifespan≥ 10 million dynamic bending cycles

5. Environmental Performance

Servo cables are designed to comply with global environmental standards, ensuring safety and sustainability in industrial applications.

5.1 Eco-Friendly Materials

  • Halogen-free jackets reduce toxic gas emission in case of fire.

  • Lead-free soldering and recyclable materials minimize environmental impact.

5.2 Compliance with Global Standards

StandardRegion / OrganizationPurpose
RoHS 3EURestriction of hazardous substances
REACHEURegulates chemicals and promotes safety
ISO 14001GlobalEnvironmental management in manufacturing

5.3 Energy Efficiency

  • Optimized conductor cross-section reduces electrical resistance.

  • Efficient insulation minimizes heat generation, reducing cooling requirements.

  • Shielding design ensures precise signal transmission, minimizing energy loss.

By adhering to these environmental standards, servo cables support sustainable manufacturing and safe industrial operation.


6. Installation and Usage Guidelines

Proper installation ensures maximum cable lifespan and optimal performance.

6.1 Handling Precautions

  • Do not exceed the recommended bending radius.

  • Avoid twisting, pulling, or crushing the cable.

  • Install cables in cable chains or protective conduits for dynamic motion applications.

6.2 Routing and Placement

  • Route cables away from sharp edges or heat sources.

  • Avoid overlapping multiple cables to prevent abrasion.

  • Use strain reliefs at connector ends to prevent tension damage.

6.3 System Integration

  • Proper grounding of shielding layers reduces EMI interference.

  • Ensure connectors are properly seated and locked.

  • Regularly monitor cable condition in high-motion applications.


7. Maintenance and Safety Precautions

Routine maintenance extends operational life and prevents unexpected failures.

7.1 Daily Maintenance

  • Visual inspection for cracks, abrasion, or deformation.

  • Check connectors for corrosion or loosening.

  • Clean the cable with a soft cloth and neutral cleaning solution; avoid solvents.

7.2 Preventive Measures

  • Track cable bending cycles and replace cables before end-of-life.

  • Avoid exposing cables to chemicals beyond their rated tolerance.

  • Ensure cables are not exposed to extreme mechanical stress.


8. Common Faults and Troubleshooting

FaultCauseSolution
Signal LossShielding damage or EMI interferenceInspect shielding, replace cable if needed
Broken ConductorExcessive bending or torsionMaintain proper bending radius, replace cable
Jacket AbrasionCable chain wear or mechanical contactAdjust routing, add conduit protection, replace jacket if necessary
Connector FailureLoose or corroded connectionTighten or replace connector, clean contacts

Regular inspection and adherence to installation guidelines help prevent most cable faults.


9. Customer Testimonials

  • Robotics Manufacturer, Germany:
    "The servo cables maintained precise signal transmission for our high-speed robotic systems for over three years without failure."

  • CNC Machine Supplier, USA:
    "High-flexibility and durable shielding made installation simple and improved control precision."

  • Automation Integrator, Japan:
    "Cables withstand continuous bending in robotic joints, outperforming standard control cables."

Customer feedback emphasizes durability, precision, and reliability as key advantages of our servo cables.


10. Key Advantages Over Standard Control Cables

FeatureServo CableStandard Control Cable
FlexibilityHigh – for continuous dynamic motionLow – suitable only for fixed wiring
ShieldingMulti-layer EMI/RFI protectionMinimal or none
Temperature Resistance−40°C to +105°C−10°C to +70°C
Mechanical ResistanceOil, abrasion, chemical resistantModerate
Lifespan≥ 10 million bending cyclesShorter under dynamic stress
Environmental ComplianceRoHS, REACH, UL, CEVaries
Energy EfficiencyOptimized for low electrical lossStandard efficiency

Servo cables outperform standard control cables in dynamic industrial applications, providing reliable signal transmission, durability, and compliance.


11. SEO Keywords

servo cable, Servo Motor Cable, high-flex servo cable, Shielded Industrial Servo Cable, automation wiring cable, motion control cable, robotic arm wiring, CNC servo cable, UL CE RoHS servo cable, industrial automation cable.


12. Conclusion

Servo Cables are critical for precise motion control and automation performance. With high-flexibility, robust shielding, and environmentally compliant materials, they ensure accurate power and signal transmission in demanding industrial settings.

By following installation guidelines, maintenance practices, and usage recommendations, manufacturers can maximize cable lifespan and system reliability.

Choose our high-performance servo cables to achieve efficient, durable, and precise motion control for robotics, CNC machinery, and industrial automation applications worldwide.



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