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V-S90S90PS90/EV-RS90S90PS90 Electric Vehicle Charging Cable

    V-S90S90PS90/EV-RS90S90PS90 Electric Vehicle Charging Cable

    The Electric Vehicle (EV) Charging Cable is designed to provide safe, efficient, and reliable charging for electric and hybrid vehicles. Featuring high-quality copper or aluminum conductors and durable insulation, this cable ensures stable power transfer and minimal energy loss during charging. Its robust construction offers excellent resistance to heat, abrasion, moisture, and chemicals, making it suitable for both home and commercial charging stations. Compatible with a wide range of EV models and compliant with international safety standards, this cable delivers fast, secure, and efficient...
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EV-S90S90PS90/EV-RS90S90PS90


450/750V Electric Vehicle Charging Cable


Applications

This product is primarily used to connect cables between electric vehicles and charging equipment, between electric vehicle charging equipment and charging ports,or in vehicle charge and discharge warning control systems that transmit control signals for charging saturation and safety warnings.


Product Structure

Reference Standard: GB/T33594-2017

Conductor: Stranded fine copper wire, meeting the requirements of GB/T3956-2008

EV-S90S90PS90: Type 5 conductor

EV-RS90S90PS90: Type 6 conductor

Insulation Material: TPE

Specifications: Main insulated core wire: 1.0-70mm²

Signal or Control Core Wire: 0.5-1.5 mm²

Signal or Control Core Wire Shield (Optional): (Tinned) Copper Wire Braid, Braid Density ≥ 80%

Filling (Optional): Mesh Polypropylene or Cotton

Inner Sheath: TPE

Overall Shield: (Tinned) Copper Wire Braid, Braid Density ≥ 80%

Jacket Material: TPE

Jacket Color: RAL 2003 Orange or Custom Colors

Insulation Color:

Two-core: Blue, Brown

Three-core: Yellow/Green, Blue, Brown

Four-core: Yellow/Green, Brown, Black, Gray

Five-core: Yellow/Green, Blue, Brown, Black, Gray

Signal or Control Core Wire Colors May Be Numbered


Technical Parameters

Rated Voltage: AC: 450/750V and Below

Rated Temperature: -40°C to +90°C

Hypovoltage test: 3500V/15min

Spark test: ≥4kV

Minimum bending radius:

Fixed installation: 4x cable outer diameter

Mobile installation: 6x cable outer diameter

Environmental protection: Complies with RoHS and REACH environmental requirements

Flame retardant properties: Complies with GB/T18380.12/22-2008, no flame retardancy test


Product Features

UV resistant, easy to install and use

Excellent oil resistance (mineral oil, fuel oil, gasoline)

The cable is flexible and cold-resistant, and can withstand a certain amount of mechanical force, making it flexible and easy to install and lay.


Number of cores × cross-sectional area

n*mm²

Nominal insulation thickness

mm

Nominal sheath thickness

mm

Approximate outer diameter of wire

mm

Conductor resistance at 20℃

max

(Q/km)
copper coreTinned copper core
3*1.00.8 1.7 9.7 19.5 20 
4*1.00.8 1.8 10.6 
5*1.00.8 1.9 11.6 
3*1.50.8 1.8 10.5 13.3 13.7 
4*1.50.8 1.9 11.5 
5*1.50.8 12.6 
3*2.50.8 1.9 11.6 7.98 8.21 
4*2.50.8 12.8 
5*2.50.8 2.1 14.0 
3*413.9 4.95 5.09 
4*42.2 15.5 
5*42.3 17.0 
3*62.2 15.6 3.3 3.39 
4*62.3 17.2 
5*62.5 19.0 
3*102.3 18.2 1.91 1.95 
4*102.5 20.2 
5*102.7 22.4 
3*162.5 20.6 1.21 1.24 
4*162.8 23.0 
5*1625.4 
3*251.2 2.9 24.8 0.78 0.795 
4*251.2 3.2 27.7 
5*251.2 3.6 31.0 
3*351.2 3.3 28.6 0.554 0.565 
4*351.2 3.6 31.9 
5*351.2 3.9 35.3 
3*501.4 3.7 33.3 0.386 0.393 
4*501.4 4.1 37.2 
5*501.4 4.5 41.4 
3*701.4 4.2 37.3 0.272 0.277 
4*701.4 4.6 41.6 
5*701.4 46.2 



Electric Vehicle Charging Cable

Introduction

The Electric Vehicle (EV) Charging Cable is a critical component for powering electric and hybrid vehicles efficiently and safely. With increasing global adoption of EVs, reliable charging cables are essential to support residential, commercial, and public charging infrastructures.

This document provides a comprehensive guide covering user feedback, technical parameters, specifications and models, and environmental compliance standards, structured for SEO optimization and suitable for websites and B2B platforms.


1. Product Introduction

1.1 Key Features

  • High-Conductivity Conductors: Copper or aluminum cores ensure efficient power transmission.

  • Durable Insulation: Resistant to heat, abrasion, moisture, and chemicals.

  • Safety Compliance: Certified to meet international standards such as IEC, ISO, and RoHS.

  • Universal Compatibility: Works with multiple EV models and charging station types.

  • Flexible & User-Friendly: Lightweight and easy to handle for daily use.

1.2 Benefits

  • Safe and reliable EV charging

  • Long service life with minimal maintenance

  • Reduced power losses during charging

  • Enhanced user satisfaction across different environments

1.3 Feature Overview Table

FeatureDescription
Conductor MaterialCopper or Aluminum
Voltage Rating250V – 1000V depending on model
Insulation MaterialPVC, TPE, or equivalent high-performance polymer
Temperature Range-25°C to +60°C
Standards ComplianceIEC, ISO, RoHS, UL
FlexibilityFlexible for residential and commercial use
DurabilityResistant to abrasion, moisture, chemicals

2. Technical Parameters

2.1 Electrical Performance

  • Voltage Rating: 250V – 1000V

  • Current Rating: 16A to 63A depending on model

  • Phase Options: Single-phase and three-phase

2.2 Mechanical Properties

  • Insulation Material: PVC, TPE, TPU, or similar high-performance polymers

  • Shielding: Optional, to reduce electromagnetic interference

  • Flexibility: Designed for frequent bending and coiling

2.3 Safety Properties

  • Flame Retardancy: IEC 60332 compliant

  • Water Resistance: IP54 to IP67 protection depending on model

  • Temperature Resistance: Operates reliably from -25°C to +60°C

2.4 Technical Parameters Table

ParameterValue Range
Voltage Rating250V – 1000V
Current Rating16A – 63A
Conductor MaterialCopper / Aluminum
Insulation MaterialPVC, TPE, TPU
Phase OptionsSingle / Three-phase
Flame RetardancyIEC 60332
Water ResistanceIP54 – IP67
Temperature Range-25°C to +60°C

3. Specifications and Models

3.1 Standard Models

  • Model A: Single-phase 16A, 3 meters, Type 1 connector for home charging

  • Model B: Single-phase 32A, 5 meters, Type 2 connector for commercial use

  • Model C: Three-phase 63A, 10 meters, CCS/CHAdeMO connectors for public stations

3.2 Customization Options

  • Length customization (1m – 20m)

  • Connector customization (Type 1, Type 2, CCS, CHAdeMO)

  • Cable color coding for easy identification

3.3 Specifications Table

ModelPhaseCurrent RatingLengthConnector TypeUsage Scenario
Model A116A3mType 1Residential
Model B132A5mType 2Commercial
Model C363A10mCCS/CHAdeMOPublic Charging

4. Environmental Compliance Standards

4.1 RoHS Compliance

  • Free from hazardous materials such as lead, mercury, cadmium, and certain flame retardants.

  • Environmentally friendly manufacturing and recycling processes.

4.2 ISO and IEC Standards

  • IEC 62196: Standard for EV connectors and interfaces

  • ISO 6469: Safety requirements for EV high-voltage systems

4.3 Sustainable Practices

  • Use of recyclable conductor and insulation materials

  • Reduced environmental impact through efficient energy transmission

4.4 Compliance Table

StandardDescription
RoHSRestriction of Hazardous Substances
IEC 62196EV connector and interface standard
ISO 6469Safety requirements for EV high-voltage systems
UL CertificationSafety verification for electrical components

5. User Feedback

5.1 Customer Satisfaction

  • Residential Users: Appreciate easy handling and consistent performance.

  • Commercial Operators: Highlight the durability and minimal maintenance required.

  • Public Infrastructure Providers: Value the safety standards and long service life.

5.2 Reported Benefits

  • Reliable charging even under varying weather conditions

  • Flexible cable length options fit diverse charging environments

  • Significant reduction in charging-related downtime

5.3 Case Study: Fleet Operations

A European logistics company reported a 20% reduction in downtime after upgrading to high-quality EV charging cables. Their fleet operators praised the cables for reliability and faster charging turnaround.

5.4 User Feedback Summary Table

User GroupFeedback Highlights
Residential OwnersEasy to use, safe, reliable charging
Commercial OperatorsDurable, low maintenance, cost-efficient
Public Charging ProvidersHigh safety, compliant, long service life

6. Applications

  • Home charging stations

  • Commercial fleet vehicle charging

  • Public EV charging infrastructure

  • Smart grid and energy management integration

6.1 Applications Table

Application TypeDescription
Home ChargingSafe residential EV charging
Commercial FleetHigh-capacity fleet charging operations
Public StationsHeavy-duty charging for public EV use
Smart Energy SystemsIntegration with renewable and grid systems

7. Conclusion

The Electric Vehicle Charging Cable is a durable, safe, and environmentally compliant solution tailored for modern EV charging needs. With strong technical parameters, diverse models, environmental compliance, and positive user feedback, this cable is the ideal choice for residential, commercial, and public charging environments. Its superior performance and sustainability make it a trusted product for EV owners, manufacturers, and charging infrastructure providers worldwide.


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