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PUR JTESP High Strength Shielded Drag Chain Cable

    PUR JTESP High Strength Shielded Drag Chain Cable

    High Strength Shielded Drag Chain Cable is engineered for demanding industrial applications where durability, flexibility, and electromagnetic protection are critical. Designed to withstand continuous movement in cable carriers, this cable features a robust construction with high-strength conductors and a shielded design to reduce electromagnetic interference (EMI). Ideal for robotics, CNC machinery, automation systems, and material handling equipment, it ensures reliable signal transmission and long-term performance even in harsh environments. Choosing a high strength shielded drag chain cabl...
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PUR-JTESP 300/300V


High-Strength Shielded Drag Chain Cable


Applications

Suitable for drag chain systems, sensor technology, computer and mechanical control equipment, and control engineering. Compared to ordinary cables, this type of cable features: high flexibility, resistance to oil, shallow water, moisture, UV rays, excellent weather resistance, low temperature resistance, abrasion resistance, and the ability to withstand heavy mechanical forces. This type of cable also offers faster acceleration and greater flex resistance than ordinary flexible cables. The overall bare copper or tinned copper braided shield provides strong resistance to external electromagnetic interference, ensuring stable data and signal transmission without compromising the precise control performance of the highly flexible cable.


Product Structure

Reference Standard: VDE 0250

Conductor: Multiple fine strands of copper wire, conforming to IEC 60228, Category 6 conductor

Insulation: High-strength TPEE


Wire Color:

JZ: Black core, sequential white numbering, with a yellow-green ground conductor (on the outer layer)

JB: Colored core, with a yellow-green ground conductor

OZ: Black core, sequential white ink or laser-printed numbering, without a yellow-green ground conductor

OB: Colored core, without yellow-green ground wire

Filling (optional): Cotton

Wire stranding: Twisted pairs

Inner jacket (optional): High-strength PVC

Core: Stranded with a small cable pitch

Shield: Tinned copper wire braid, braid density ≥ 80%

Jacket material: PUR

Jacket color: RAL7001 gray and other colors


Technical Parameters

Rated voltage: 300/300V

Test voltage: 2000V

Rated temperature: -20°C to +70°C


Minimum bending radius:

Fixed installation: 4 × cable outer diameter

Mobile installation: 6 × cable outer diameter

Environmental requirements: RoHS compliant and REACH compliant

Flame retardant: Complies with IEC60332-1-2


Product Features

Excellent mechanical properties

Suitable for flexible applications

Specialized structural design and materials enhance wear and bending resistance

Oil resistant. Complies with DIN EN 50290-2-22


Number of cores × cross-sectional area

n*mm²

Approximate outer diameter of cable

mm

Approximate copper usage

kg/km

Approximate cable weight

kg/km

2*2*0.25.8 18.7 40 
3*2*0.26.1 23.0 48 
4*2*0.26.2 28.0 57 
5*2*0.27.2 33.1 67 
6*2*0.27.7 38.2 76 
7*2*0.28.6 43.0 92 
8*2*0.210.4 50.8 118 
9*2*0.210.7 55.1 126 
10*2*0.210.4 57.8 129 
12*2*0.210.7 65.6 143 
2*2*0.36.2 23.3 47 
3*2*0.36.5 29.5 57 
4*2*0.36.6 36.5 68 
5*2*0.37.6 43.6 80 
6*2*0.38.2 50.7 92 
7*2*0.38.7 57.4 103 
8*2*0.311.1 67.3 140 
9*2*0.311.4 73.6 151 
10*2*0.311.1 78.0 156 
12*2*0.311.4 89.5 174 
2*2*0.57.0 33.1 62 
3*2*0.57.4 43.2 76 
4*2*0.57.6 54.0 93 
5*2*0.59.2 65.2 119 
6*2*0.59.9 76.3 136 
7*2*0.510.5 86.9 153 
8*2*0.512.8 101.5 192 
9*2*0.513.1 111.5 207 
10*2*0.512.8 119.4 216 
12*2*0.513.5 138.4 257 
2*2*0.758.5 36.2 80 
3*2*0.758.9 46.4 98 
4*2*0.759.3 57.7 119 
5*2*0.7511.0 69.3 150 
6*2*0.7511.8 80.8 172 
7*2*0.7512.5 91.8 193 
8*2*0.7515.4 107.5 248 
9*2*0.7515.9 117.8 267 
10*2*0.7515.4 125.4 277 
2*2*1.09.6 57.0 110 
3*2*1.09.6 74.7 135 
4*2*1.09.8 93.8 164 
5*2*1.011.5 96.6 207 
6*2*1.012.6 135.0 241 



The PUR JTESP drag chain cable is manufactured with a high-strength polyurethane (PUR) outer sheath, shielded conductors, and flexible stranded copper cores. Its design allows for continuous movement within drag chains while maintaining electrical integrity and durability.

Key Features

  • High Flexibility: Suitable for millions of bending cycles in dynamic applications.

  • Shielded Conductors: Reduces electromagnetic interference (EMI) for sensitive control systems.

  • Durable Sheath: PUR material resists oil, abrasion, chemicals, and UV exposure.

  • Temperature Range: Operates reliably from -40°C to +90°C.

  • Long Service Life: Engineered for demanding industrial environments.

FeatureSpecificationBenefit
Conductor MaterialStranded CopperHigh conductivity and flexibility
ShieldingAluminum foil + Copper braidEMI/RFI protection
Outer SheathPolyurethane (PUR)Mechanical and chemical resistance
Bending CyclesUp to 10 millionLong-lasting performance in drag chains
Temperature Range-40°C to +90°CSuitable for harsh industrial environments

Operational Instructions

Proper operation ensures safety, longevity, and optimal performance of the cable.

Installation Guidelines

  1. Preparation: Select the correct cable length and type for your system.

  2. Routing: Position the cable within the drag chain without twisting or tension.

  3. Bending Radius: Maintain a minimum bending radius of 10 times the cable diameter.

  4. Securing: Fix both ends securely to prevent movement during operation.

Handling

  • Avoid sharp bends and kinks.

  • Keep the cable clean from dirt, oil, or other contaminants.

  • Do not exceed the specified load or movement cycles.

Operational Environment

  • Suitable for indoor and outdoor applications.

  • Can be used in environments with moderate chemical exposure.

  • Resistant to mechanical stress and frequent bending.


Performance Testing

Performance testing ensures that the cable meets operational standards and industrial requirements.

Mechanical Testing

  • Bending Test: Verify the cable can withstand millions of bending cycles without failure.

  • Tensile Test: Confirm conductor integrity under load.

  • Abrasion Test: Ensure sheath durability under continuous movement.

Electrical Testing

  • Continuity Test: Ensure all conductors are intact.

  • Insulation Resistance Test: Verify electrical isolation between conductors.

  • EMI Test: Measure shielding effectiveness against electromagnetic interference.

Environmental Testing

  • Temperature Test: Validate operation under extreme cold and heat.

  • Chemical Resistance Test: Check durability against oils, lubricants, and mild chemicals.

  • UV Exposure Test: Confirm outdoor suitability.


Product Applications

PUR JTESP High Strength Shielded Drag Chain Cables are ideal for various industrial and commercial uses:

  • Industrial Automation: CNC machines, robotic arms, and conveyor systems.

  • Material Handling: Automated warehouse lifts, cranes, and hoists.

  • Packaging Machinery: High-speed repetitive motion systems.

  • Printing Machines: Flexible wiring for dynamic printing heads.

  • Medical Equipment: Devices requiring shielded, flexible cables.


Usage Methods

Proper usage is critical to maximize cable lifespan and performance.

Daily Checks

  • Inspect cable for visible wear, cuts, or deformation.

  • Ensure drag chain alignment and smooth movement.

Cleaning and Maintenance

  • Wipe with a dry or slightly damp cloth.

  • Avoid harsh chemicals that can damage the PUR sheath.

  • Apply approved lubricants to drag chain surfaces to reduce friction.

Troubleshooting

IssuePossible CauseSolution
Abrasion or cutsMisalignment or debris in drag chainRealign chain, remove debris, replace cable if damaged
Electrical faultsBroken conductors or EMI interferenceTest conductors, repair or replace, check shielding integrity
Stiff movementExcessive bending or loadAdjust bending radius, reduce load, inspect for kinks
Environmental damageChemical or UV exposureReplace cable, ensure correct protective measures

Storage Recommendations

  • Store in a dry, cool environment.

  • Avoid direct sunlight and exposure to harsh chemicals.

  • Keep cables coiled without tight bends.


SEO-Optimized FAQs

Why choose PUR JTESP High Strength Shielded Drag Chain Cable?

It provides high flexibility, durability, EMI protection, and suitability for millions of bending cycles, making it ideal for industrial dynamic applications.

What industries use PUR JTESP drag chain cables?

Industrial automation, robotics, packaging, material handling, printing, and medical equipment industries commonly utilize these cables.

How is the performance of these cables tested?

Mechanical, electrical, and environmental tests are conducted to ensure bending, tensile, abrasion, insulation, EMI protection, temperature, chemical, and UV resistance.

How should these cables be maintained?

Regular inspections, cleaning, proper routing, alignment in drag chains, and avoiding overloading or sharp bends maximize cable life.


Conclusion

The PUR JTESP High Strength Shielded Drag Chain Cable is a reliable, high-performance solution for demanding industrial environments. Its combination of flexibility, mechanical strength, electromagnetic shielding, and chemical resistance ensures operational efficiency and longevity. Following proper operational instructions, performance testing, and maintenance practices guarantees safe and efficient use in various industrial applications.



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