The Single Core Unshielded Automotive High Voltage Cable is specifically designed for electric vehicles (EVs), hybrid electric vehicles (HEVs), and other advanced automotive systems that require efficient and reliable high-voltage power transmission. Built with precision and manufactured according to international automotive standards, this cable ensures superior electrical conductivity, durability, and safety.

1. Product Structure and Materials

1.1 Conductor

• Material: High-conductivity copper or aluminum

• Design: Single-core construction for efficient current flow

• Advantage: Reduces energy loss and ensures consistent high-voltage transmission

1.2 Insulation

• Material: High-grade cross-linked polyethylene (XLPE) or equivalent

• Features:

• Excellent thermal stability

• High dielectric strength

• Resistance to abrasion, oils, and automotive fluids

1.3 Voltage Rating

• Suitable for high-voltage applications in EVs and HEVs

• Rated voltage range: 600V to 1500V

1.4 Technical Properties Table

2. Core Advantages

2.1 High Electrical Performance

The pure copper or aluminum conductor ensures excellent conductivity and reduced power loss, making it ideal for high-voltage automotive systems.

2.2 Durability

The advanced insulation provides outstanding protection against heat, chemicals, and mechanical stress, ensuring a long service life even in demanding environments.

2.3 Flexibility

The single-core design allows easy routing within compact vehicle architectures, improving installation efficiency.

2.4 Compliance with Standards

Manufactured to meet ISO, IEC, and SAE J automotive standards, ensuring quality, safety, and global compatibility.

2.5 Advantages Summary Table

3. Usage Methods

3.1 Typical Applications

• Battery-to-inverter connections

• Inverter-to-motor power transmission

• EV charging system cabling

• High-voltage distribution in hybrid vehicles

3.2 Safe Usage Guidelines

• Always follow the vehicle manufacturer’s wiring diagrams

• Avoid excessive bending or twisting of the cable

• Keep the cable away from sharp edges or moving parts

• Ensure secure connections with proper terminals and lugs

3.3 Application Table

4. Installation Steps

4.1 Preparation

1. Disconnect the vehicle’s main power supply.

2. Gather necessary tools (wire cutters, crimping tools, connectors).

3. Inspect the cable for any visible damage.

4.2 Installation Process

1. Measure & Cut: Cut the cable to the required length.

2. Strip Insulation: Carefully strip the insulation without damaging the conductor.

3. Attach Connectors: Crimp appropriate terminals onto the conductor.

4. Route the Cable: Place the cable along designated paths within the vehicle.

5. Secure the Cable: Use clips or ties to fix the cable in place.

6. Connect & Test: Connect to the respective components and perform a continuity test.

4.3 Safety Precautions

• Only qualified electricians or automotive technicians should handle installation.

• Use insulated tools and wear protective equipment.

• Double-check polarity and connection integrity before re-energizing the system.

4.4 Installation Diagram

[ Battery ] ---- [ High Voltage Cable ] ---- [ Inverter ] ---- [ Motor ]

Illustration: Simplified installation route of the single-core unshielded high-voltage cable in an EV powertrain.

5. After-Sales Support

5.1 Warranty

• Standard warranty period: 12–24 months

• Covers manufacturing defects and insulation failures

5.2 Technical Assistance

• Online support via email, phone, or video call

• On-site troubleshooting available for bulk customers

• Installation guidance and training programs

5.3 Replacement Policy

• Free replacement for defective cables within warranty

• Fast delivery of spare parts and accessories

5.4 After-Sales Support Table

6. Applications

The Single Core Unshielded Automotive High Voltage Cable is widely used in:

• Electric vehicles (EVs)

• Hybrid electric vehicles (HEVs)

• Charging stations and infrastructure

• Renewable energy storage systems

7. Why Choose Our Cables?

• Reliable Quality: Manufactured with advanced technology and strict QC

• Wide Compatibility: Suitable for global automotive applications

• Excellent Support: Full technical and after-sales service

• Proven Safety: Meets international standards for high-voltage automotive cables

Conclusion

The Single Core Unshielded Automotive High Voltage Cable is a high-performance, durable, and safe solution for modern electric and hybrid vehicles. With strong after-sales support, proven core advantages, clear usage methods, and professional installation guidelines, it delivers long-lasting performance and reliability. It is the ideal choice for manufacturers, distributors, and service providers in the automotive industry.